Testing Equipment Manufacturing

Turnkey Inspection Equipment

Tests with an insepction devices during development can identify weak points or quality defects in a product at an early stage. This saves time and money and ensures optimal product quality.

senswork offers a wide range of test systems - from fully automatic end-of-line test cells in automatic production systems to manual test stations for small series or incoming goods inspection to test stands for laboratory applications. We always plan the solutions according to the needs.

Modern production environments with an increasing degree of automation and ever shorter product cycles require high-performance testing technology.

 

All from a single source

How can you ensure that the products you deliver meet the quality requirements of your customers? Are your controls too unsafe and do you get complaints from time to time?

We deliver tailor-made inspection systems that check the 100 % quality of your products at the end of the manufacturing process and ensure that no bad part leaves your premises.

Your partner for optical inspection systems

The requirements for a test station can change quickly. If necessary, we will modernize your test equipment and adapt it to new requirements.

 

Workstation VisionUnit by senswork

Ideal for optical measuring and inspection tasks

The turnkey manual test station from senswork is perfect for pre-series production, for example in connector production or in the production of plastic injection-molded parts.

Consisting of a multi-camera system for a wide variety of inspection tasks, part pick-up, good part marking, control and a monitor, as well as options for connecting to MES or handling systems, it offers numerous possibilities to individualize it depending on the task.

Most important features of our turnkey manual test station

Part Picking

  • Interchangeable part holders for testing different types of components
  • Quick changeover to new component types (less than 5 minutes).
Test Unit
  • Ideal system for pre-series production
  • Typical test time per component: 2 to 4 seconds.
Multi Camera System

  • Measurement of component volumes up to approx. 100 x 100 x 100 mm
  • 2D and 3D inspection can optionally be combined
  • Camera resolutions up to 50 megapixels / spatial resolution up to 1 µm.
Lighting

OK and NOK visualization via multicolor workplace lighting.

Good Part Marking

Selectable between

  • Pen marker
  • Color point spray system (in the picture).
Monitors

  • Siemens device control including Simatic HMI touch panel
  • Separate visualization of the result data on a full HD screen.
Further Accessories
  • Axis system for quick focus adjustment
  • Safety technology (light curtain, emergency stop switch, ...)
  • Optional: NOK box with throw sensor for the controlled detection of NOK parts
  • Optional: connection to customer-specific MES systems
  • Optional: automatic assembly with handling system or robot.
Application Examples for our Manual Test Station
Electronics industry Plastics processing
  •  Inspection of connectors and connector assemblies
  • Simultaneous inspection of the PCB and interface side
  • Software-based support for the senswork virtual insertion jig
  • Testing of plastic injection molded parts for dimensional accuracy
  • Detection of deformations in injection molded parts
  • Detection of over- and under-injection

VisionUnit by senswork

Turnkey Test Unit for Machine Builders

Especially when several cameras have to be integrated on a rotary transfer machine or in a process line, various interfaces need to be coordinated. To simplify this process of coordination, senswork has developed the VisionUnit. Thanks to defined mechanical and electrical interfaces, optional focus variation units, modular axis systems for scanning applications, and the whole thing enclosed as a modular system, integration becomes child's play. The compact test unit can be installed in machines with little effort. This saves a lot of time during commissioning.

Projects

High precision Measurement of MTD Connector
Triple camera system measures connector assembly from three sides
The Virtual Connector Gauge
High-precision pin inspection of connector assemblies
2D-Measuring System for Connector Assemblies
The VisionUnit from senswork enables a semi-automatic measurement of connector assemblies
Pin Inspection of Fakra Connector Assemblies with Press Fits
Turnkey inspection device with an automatic focusing device
Fakra Connector Inspection System
Manual Inspection Station withAaxis focusing system for inspection of Fakra connector
OCR System for Turbocharger Guide Vanes
Dual Camera System Detects Nest Numbers on Miniature Components
Turnkey Manual Testing Station
Camera system with variable camera adjustment insepcts the Fakra connector assembly
3D Inspection System for Saw Blades
Dual 3D camera system detects dimensional deviations on saw blades
Manual Test Station with 3-Axis System for Connector Assemblies
When the resolution alone is no longer enough ...
USB Connector Inspection on Multiple Focal Planes
VisionUnit with automatic focus adjustment checks USB plugs
Smart Camera with Mirror Deflection
VisionUnit inspects connector assemblies in a test machine
VisionUnit with Manual or Automatic Focus Adjustment
Maximum image sharpness for a wide variety of component types
New 3D Method for Inspecting Coaxial Cables
Measurement of the inner conductor tip deflection of coaxial cables
Image Documentation System with Barcode Scanner
Detailed picture documentation of products
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