VisionCommander by senswork

Universal Software for 2D Inspection, 3D Inspection and Deep Learning

Customized image processing systems require an appropriate software. In particular when it comes to performance, data tracking or inspection flexibility, standard software products available on the market are no longer sufficient. That is why we have developed VisionCommander, an image processing software for automatic inline inspection with highest standards in terms of reliability, performance and intuitive control.

PDF: Download VisionCommander Presentation

 

Cameras: The VisionCommander supports 2D and 3D cameras and scanners from a wide variety of manufacturers and can carry out up to eight inspections at the same time in separate windows. Its core boasts different calibration mechanisms for sophisticated measuring tasks.

Results: The results of the inspection are saved in real time in an SQL database. This database enables detailed analyzes and data tracking in production. A flexible statistics module also enables a quick overview of the current quality status in production.

 

Handling: With the so-called part-template-builder, an image of your test parts with measurement characteristics can be created, which are then automatically included in the statistics and database module. The flexible user management also enables easy handling of user roles.

Interfaces: Various additional tools such as film strips, logging on several levels or the change log make the VisionCommander a powerful tool that works with the most common interfaces such as GigE Vision, USB, GenICam, Camera Link, CoaXPress and the PLC Interfaces Profinet and ADS is compatible.

Benefits of VisionCommander

 

 

 

 

 

 

 

Features of VisionCommander

Here we explain the most important features of VisionCommander

User Interface

In VisionCommander, up to 8 parallel inspections are possible in separate inspection windows.

Product Handling

Product Handling:

  • Definition of product features and related parameters
  • Parametrization of various product types
Relational Database

Relational Database:

  • Long-term storage of result values
  • Allows data filtering
  • CSV export
  • and many more.
Statistics Module

Enhanced statistics functions and trend analysis:

  • Batch wise reset
  • Timing statistics
  • Result statistics
  • Trend analysis
  • CSV export
Flexible User Management

The VisionCommander software offers flexible user management, roll assignment and the definition of privilegies.

VC Audit Trail

VC Audit Trail tracks any parameter changes.

Cognex Vision Tools inside

Cognex Vision Tools inside:

  • Toolblock-Building
  • Scripting
  • Extensive tool set
Verification Mode

The VC Verification Mode verifies your inspection jobs against a defined set of sample images and allows PDF reporting on results.

Connectivity

VisionCommander works with many common interfaces. This includes:

  • GigE Vision
  • USB
  • GenICam
  • Camera Link
  • CoaXPress
  • Profinet
  • workvision 4.0
  • Beckhoff TwinCAT
3D Features

High Performance Processing of 3D Point Clouds

The 3D features include:

  • CAD comparison / best fit
  • 3D geometry fitting
  • 3D measurement tools
  • Import and export of various 3D formats
  • Multi-sensor calibration
  • and more.

Multi-Sensor Scanning

sensworks VC 3D calibration of multiple 3D scanners combines several point clouds into a single cloud.

Deep Learning Features

VisionCommander Supports World Class Deep Learning Tools

This includes:

  • Cognex Vidi
  • senswork Neuralyze
  • Halcon Deep Learning
  • and many more.

Deep learning is best applied to challenging surface inspections, part detection, classification of objects, and crack detection.

VC Data Analyzer

Offline Software to display inspection results on remote work stations

  • Displays inspection related images and results on a separate workstation.
  • Supports Cognex and Keyence ID Scanners with Ethernet interface.
  • Allows PDF reporting.
Additional Tools

Various additional tools:

  • Filmstrip
  • Flexible image storage and synchronization system
  • Multi level logging
  • Import and export of jobs
  • Change log
  • and more.

Workvision 4.0 in collaboration with senswork and Atlas Copco

PDF: Download WorkVision Presentation

Workvision 4.0 in collaboration with senswork and Atlas Copco: WorkVision 4.0 is an innovative assembly assistance system for optimization, quality assurance and documentation of production processes in series and line production.

Using the system, mechanics and machine operators are instructed precisely about the individual assembly steps on the workpiece. At the same time, every move is documented. However, all of this is only possible with a powerful image processing system.

 

OpenProtocol Interface for Image Processing Systems: The assembly assistance system is connected to the camera system using an OpenProtocol interface. The image processing systems deliver the necessary images and parameters in real time.

The camera checks every work step, checks the product features and compares the live image with the trained images and assigned work steps in a matter of seconds. The values are saved and can be evaluated for later error analysis.

Projects

High-Precision Joining of Vehicle Displays
The prism module from senswork enables a simultaneous view in two directions
All-Round View of the Screw Cap in a Picture
Camera system detects scratches on screw cap closures of soup glasses
Multi-Camera Inspection of Soaps
Inspecting the quality of cosmetic soaps
3D Inspection System for Saw Blades
Dual 3D camera system detects the smallest dimensional deviations on saw blades
Completenss Confirmation at Cooking Field Assemblies
Checking the presence of components when assembling hobs
New 3D Method for Insepcting Coaxial Cables
Measurement of the inner conductor tip deflection of coaxial cables
Pin Inspection of Fakra Connector Assemblies with Press Fits
Turnkey test device with automatic focusing device
3D Measurement of Synthetic Parts
3D laser scanning system measures component geometries with an accuracy of 0.1 mm
Surface Inspection of Synthetic Parts
Detect the smallest defects on painted surfaces with the shape-from-shading system
3D Position Detection of Synthetic Bags with Time of Flight
Automatic depalletizing by robot
Inspection of the Weld of Subsea Cables
Ensure the quality of the weld seam at the seams of subsea cables
Optical Inspection of Seven Segment Displays
Detecting the Smallest Defects in Injection Molding
Surface Inspection of Cylindrical Aluminum Bodies
Examination of Surface Damage Through 360° Endoscopic Inspection
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